solution1

Tooling

CNC machining centre (MAKINO-V22)
1) Process tooling parts with extreme precision requirement, specially imported cutter used;
2) Direct engraving method;
3) Cutter feeding to be controlled at 0.001mm.

tooling1

MITSUBISHI EDM

1) Cope with mirror surface processing requirement
2) Small rib to avoid carbon laydown

tooling2

MITSUBISHI WIRE-CUTTING MACHINE

1) Linear motor driven
2) Opt Drive System with Servo amplifier;
3) Precised as ±25um

solution2

Stamping

Ikari China has more than 25 years of experience with stamping. Equipments range from 25 tonage to 125 tonage, mostly imported from Japan. Products include press-fit pin and complex metal inserts with high precision requirement.

stap1

AIDA-Bruderer 25/50VL.HL

Material width: 10-180 mm
Material thickness: 0.2-2.5mm
Stroke: 200-1500 spm

stap2

YAMADA-DOBBY ª-40

Tooling height: 247mm
Work station area : 760 * 590 * 120t
Stroke: 150-1000 spm

solution3

Injection Molding

More than 20 years of production experience. 40+ sets of machine, horizontal and vertical. Branded High-class Machinery such as Demag, Toyo, Sumitomo. Robotic hands widely incorporated.

mold1

TOYO Injection Molding Machine

Tooling open height: 280-430
Injection speed: up to 300 mm/s
Injection volumn: up to 82 g

mold2

SUMITOMO Injection Machine

Tooling open height: 250-600, 350-760
Injection speed: up to 500 mm/s
Injection volumn: up to 61 g

solution4

Assembly

Assembly automation started since 2011. Cooperation with both local Chinese supplier and Korean supplier. Built up internal technical team for equipment design and processing ability.

assem1

Automatic Assembly Line

1)  One station linear assembly line
2)  Flexibility for 13 variants;
3)  Pin insertion, bending, HV test fully automated;
4)  High speed pin insertion;
5)  Built-in measurement technology

assem2

Automatic Punching

1) Frequency less than 4.5 s
2) Touch panel control
3) Rewritable PLC
4) Metal burr less than 0.03mm, plastic burr less than 0.1mm

solution5

Inspection

Keyence Measurement System
1)±0.1 μm repeatable accuracy
2)20 million pixel CMOS sensor
3)Instant 3D synchronous measurement
4)CPK directly generated from data

insp1

Film Thickness Measurement
FISH-OM-18

1) ±0.01μm Resolution ration
2) High resolution CCD camera
3) Cope with different kinds of metal layer
4) Spectrol analysis for metallic elements.

insp2

Hexagon CMM

1) ±1μm repeatable accuracy
2) Complex parts, easy set up.
3) High speed motion, precise measurement accuracy
4) Various data output format

insp3

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